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> Early Halloween, If you are easily frightened you may want to skip this thread
emerygt350
post May 30 2025, 01:54 PM
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Doing some bumper repair this weekend. That and my son wants to help with new wheel bearings. Two birds with one jack stand setup.


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914Sixer
post May 30 2025, 04:11 PM
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The OLD as long as I am in there, LOL
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Root_Werks
post May 30 2025, 04:40 PM
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Nice that you can pull the bumper off to handle repairs like that.

Don't let yourself find too much else "while you're in there", otherwise it'll be on jackstands for months!

(IMG:style_emoticons/default/dry.gif)
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Tonyooc
post May 31 2025, 04:57 AM
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It's very sleek...
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emerygt350
post May 31 2025, 06:04 AM
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QUOTE(Root_Werks @ May 30 2025, 04:40 PM) *

Nice that you can pull the bumper off to handle repairs like that.

Don't let yourself find too much else "while you're in there", otherwise it'll be on jackstands for months!

(IMG:style_emoticons/default/dry.gif)

Passenger side strut is leaking....
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Chad911sc
post May 31 2025, 10:12 AM
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Every fix is an adventure of new problems found!
But that is what makes owning 50 year old cars is all about.
If that is fiberglass, I’ve found over the years that the Total Boat polyester resins are super strong and lay out Very nicely.


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emerygt350
post May 31 2025, 11:23 AM
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I have been using some expensive stuff I bought from the auto body shop supplier in town.

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The overcoat of bondo is drying now. Should be painting tomorrow.

One wheel bearing done, one left to go.

Rain should stop by 2pm...
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barefoot
post Jun 1 2025, 07:02 AM
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I've done almost the identical repairs on my FG front bumper but using West System epoxy products. I've used them for lots of marine projects, so easy to use on 914's
I even added a FG layer on the back side of the door cards as mine were kinda flimsy & did some minor repairs on the back pad also.
Rather than vacuum bagging the door cards, I had some scrap Granite counter top bits that are VERY flat to use to insure the door cards didn't warp.

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slowrodent
post Jun 1 2025, 07:21 AM
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Very nicely done ! (IMG:style_emoticons/default/cheer.gif)
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emerygt350
post Jun 1 2025, 09:04 AM
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That's a great idea.

My son found some corrosion in a super stupid spot so I had to do my usual DACO repair. Nice thing about a chalon, you can do this kind of stuff and not feel awful about it. It's all about driving this car.

Some grinding, some rust transformer/inhibitor, and some random 14gauge I had laying around. The 120v resin core welder is ugly but it gets the job done. Some day I will treat myself to a gas rig...

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emerygt350
post Jun 1 2025, 09:05 AM
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I always use that obnoxious chrome silver paint so a future owner will always know where I was messing around....
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emerygt350
post Jun 1 2025, 09:06 AM
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Such a strange spot for rust to develop, the car is pretty clean otherwise.
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emerygt350
post Jun 1 2025, 10:33 AM
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What cracks?


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emerygt350
post Jun 1 2025, 03:02 PM
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And it's done. Just need some trim to set overnight and she will be ready for some sun tomorrow!

And a wash. It really needs to be washed.


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