Help with connect the hose, electrical connection, etc |
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Help with connect the hose, electrical connection, etc |
rcautox |
Apr 21 2021, 03:13 PM
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#1
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Newbie Group: Members Posts: 17 Joined: 12-October 20 From: Alaska Member No.: 24,758 Region Association: Pacific Northwest |
Hi! I’m trying to get a 75 914 I recently purchased running again. The previous owner said the car ran fine years ago but believes an electrical problem sidelined it. I’ve taken care of the basics:
Drained & cleaned the fuel tank Replace fuel filter Replaced air filter Change oil New plugs & wires (forward driver side plug is a PITA!) Will change tranny fluid Prior owner left 3(!) Haynes manuals but I’m having trouble identifying a couple of unplugged items. What does this blue plug connect to? What does this semi-hard white tube connect to? Assume I should have a hose going into the air box (arrow)? Why do I have 2 ground connections going to the battery? Funny enough the car was in the garage of a house we ended up purchasing. Made an offer on the house and on a lark offered for the 914 plus a 72 914 parts car. I have a 91 VW Vanagon. Hated the VW engine so much I replaced it with a Subie engine and here I am back with a small VW engine...guess I’m a glutton for punishment! Attached thumbnail(s) |
Mark Henry |
Apr 21 2021, 03:29 PM
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#2
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that's what I do! Group: Members Posts: 20,065 Joined: 27-December 02 From: Port Hope, Ontario Member No.: 26 Region Association: Canada |
It's an '75 Ljet 1.8
first pic, not sure but cold start valve?" It should plug into something close by. 2nd/ pic, vacuum off the dizzy. 3rd not sure 4th WTF....obviously having ground issues |
Mark Henry |
Apr 21 2021, 03:40 PM
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#3
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that's what I do! Group: Members Posts: 20,065 Joined: 27-December 02 From: Port Hope, Ontario Member No.: 26 Region Association: Canada |
Ok so you have a 1.8 L jetronic FI
Ljet hates vacuum leaks so every hose, injector seals, gaskets, the oil cap seals.... everything has to be perfect or you're spinning your wheels. Clean all your grounds , make sure you have a transmission to body ground strap, battery connection and at the body, under relay console, etc. Get rid of the extra ground cable crap, I wouldn't be surprised if the old OE cable has a dead short and needs replacing. Where that attaches to the body clean real good to bare metal. |
Mark Henry |
Apr 21 2021, 03:49 PM
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#4
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that's what I do! Group: Members Posts: 20,065 Joined: 27-December 02 From: Port Hope, Ontario Member No.: 26 Region Association: Canada |
Pic #2 big red hose is kinked, I don't remember device that from my '74 1.8, part of a smog pump?
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Mark Henry |
Apr 21 2021, 03:54 PM
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#5
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that's what I do! Group: Members Posts: 20,065 Joined: 27-December 02 From: Port Hope, Ontario Member No.: 26 Region Association: Canada |
Pic #2 circled goes to charcoal evaporative canister
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Mark Henry |
Apr 21 2021, 04:01 PM
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#6
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that's what I do! Group: Members Posts: 20,065 Joined: 27-December 02 From: Port Hope, Ontario Member No.: 26 Region Association: Canada |
Pic #3 see the funky hoses going into the Y looking thing and into the big black intake hose, that will never ever work with an Ljet system.
I mean it, the Ljet system has to be like a frogs asshole...watertight.... okay airtight. (IMG:style_emoticons/default/biggrin.gif) |
rcautox |
Apr 21 2021, 07:56 PM
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#7
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Newbie Group: Members Posts: 17 Joined: 12-October 20 From: Alaska Member No.: 24,758 Region Association: Pacific Northwest |
Thanks for the help.
The Y into the air box is in fact loose as can be. I can throw a 1" worm clamp on the 2 hoses but what can I do to secure the Y fitting at the intake hose? It looks like the PO bypassed the cold start. Fair enough but he pulled the valve w/o plugging it. I found the valve in the box 'o spares. I'll reinstall since everything I've read indicates this is not likely to be the source of any issues and living in AK I imagine I'll need its assistance someday... I also found the charcoal evaporative canister in a box of spares. I'll look at reinstalling it after refilling. Good catch on the kinked red hose. I'm moving it to follow the lower red hose to eliminate the kink. I'm going to run a new ground from tranny to battery and another run from chassis to battery eliminating the weird setup the PO setup. |
JeffBowlsby |
Apr 21 2021, 08:09 PM
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#8
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914 Wiring Harnesses Group: Members Posts: 8,473 Joined: 7-January 03 From: San Ramon CA Member No.: 104 Region Association: None |
If you want to sell it someone on here is looking for a palma green 914. What is the paint code from the square plate at the front drivers door jamb?
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Mark Henry |
Apr 21 2021, 09:10 PM
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#9
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that's what I do! Group: Members Posts: 20,065 Joined: 27-December 02 From: Port Hope, Ontario Member No.: 26 Region Association: Canada |
The transmission strap, there's a M8 lug on the bottom of the trunk just above the transmission, it's just a short strap that bolts to the top of the nosecone.
I can see that one hose is dry rotted, the red hoses are wrong, etc. It's going to cost a few bucks but just get the correct new hoses, oil cap seals (inner and outer), injector seals. Ljet is a great system, but I'm not kidding about the vacuum leaks, save yourself the aggravation and do it right. |
rcautox |
Apr 21 2021, 09:15 PM
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#10
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Newbie Group: Members Posts: 17 Joined: 12-October 20 From: Alaska Member No.: 24,758 Region Association: Pacific Northwest |
L 95 K -yep Palma green
Feel free to have whoever is interested shoot me a PM keeping in mind I'm in Alaska. |
rcautox |
Apr 21 2021, 09:17 PM
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#11
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Newbie Group: Members Posts: 17 Joined: 12-October 20 From: Alaska Member No.: 24,758 Region Association: Pacific Northwest |
Yes, I'd rather spend a bit upfront on new hoses rather than worry which one is causing an issue. I was just looking at AA's hose kit but looks like mixed reviews on getting the correct lengths?
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JeffBowlsby |
Apr 21 2021, 09:30 PM
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#12
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914 Wiring Harnesses Group: Members Posts: 8,473 Joined: 7-January 03 From: San Ramon CA Member No.: 104 Region Association: None |
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Spoke |
Apr 22 2021, 03:55 AM
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#13
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Jerry Group: Members Posts: 6,972 Joined: 29-October 04 From: Allentown, PA Member No.: 3,031 Region Association: None |
(IMG:style_emoticons/default/welcome.png)
In the last picture with the battery cables, it looks like a side mount battery was used and the original top clamp ground cable was not used. The positive cable looks to be modified for a side mount battery. In the first picture, is there a wire going to the bottom of the distributor? Should be a connector with 3-4 wires for the contacts for the injectors. How many connections are on that connector? Oh, BTW, all 914's were running before being parked.... |
Mark Henry |
Apr 22 2021, 06:25 AM
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#14
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that's what I do! Group: Members Posts: 20,065 Joined: 27-December 02 From: Port Hope, Ontario Member No.: 26 Region Association: Canada |
In the first picture, is there a wire going to the bottom of the distributor? Should be a connector with 3-4 wires for the contacts for the injectors. How many connections are on that connector? I don't think so '75 only has the 2.0 Djet or the 1.8 Ljet, that looks like an Ljet plenum. Ljet dizzy doesn't have FI trigger points. |
ejm |
Apr 22 2021, 07:35 AM
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#15
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I can see the light at the end of the tunnel Group: Members Posts: 2,689 Joined: 3-February 03 From: Massachusetts Member No.: 224 Region Association: None |
The hard plastic hose in pic 2 goes to a fitting on the charcoal canister. Same for the fitting on the air filter housing in pic 3. There should be a fitting on the fan housing or engine tin for the third port on the charcoal canister.
The kinked red hose goes to the decel valve and shouldn't affect starting or running. That engine also has an EGR valve and was likely a California emissions car. Check the door jam or engine compartment label for the compliance statement. |
ndfrigi |
Apr 22 2021, 08:57 AM
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#16
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Advanced Member Group: Members Posts: 2,928 Joined: 21-August 11 From: Orange County Member No.: 13,474 Region Association: Southern California |
It's an '75 Ljet 1.8 first pic, not sure but cold start valve?" It should plug into something close by. 2nd/ pic, vacuum off the dizzy. 3rd not sure 4th WTF....obviously having ground issues addition to Mark’s response. 1. looks like cold start valve was bypass. white tube connected the fuel line instead passing the cold start valve. Wire plug is for the cold start valve. 2. check diagram (edited: ooopps! yup didn’t notice line coming from engine which is evap line) 3. charcoal canister line 4. additional extension from body ground could be all the way to the transmission? if yes, need good ground from top of tranny to rear trunk floor. |
Mark Henry |
Apr 22 2021, 09:33 AM
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#17
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that's what I do! Group: Members Posts: 20,065 Joined: 27-December 02 From: Port Hope, Ontario Member No.: 26 Region Association: Canada |
I was wrong about #2, it does happen...often. (IMG:style_emoticons/default/smile.gif)
#2 is the line from the gas tank to the EVAP canister, you can tell if you follow the line to the bottom where it exits below the right console. #3 makes sense because #2 is disconnected and the OP says the EVAP canister is in a box of parts. |
rcautox |
Apr 22 2021, 02:10 PM
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#18
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Newbie Group: Members Posts: 17 Joined: 12-October 20 From: Alaska Member No.: 24,758 Region Association: Pacific Northwest |
(IMG:style_emoticons/default/welcome.png) In the last picture with the battery cables, it looks like a side mount battery was used and the original top clamp ground cable was not used. The positive cable looks to be modified for a side mount battery. In the first picture, is there a wire going to the bottom of the distributor? Should be a connector with 3-4 wires for the contacts for the injectors. How many connections are on that connector? Oh, BTW, all 914's were running before being parked.... Thanks for all of the help folks! This is far more fun than finishing my taxes. I think the angle is making it look like a side mount. PO had a Walmart special w/top terminals. I recycled it for an Odyssey 925. Do I need to run the ground from chassis and transmission or can I simply run from tranny to battery? I cannot easily see the bottom of the distributor but at a quick glance I see a black and red wire plugged in near the base with the wires going to the coil. Looking at the Hot Spark instructions left behind I'm fairly certain that explains those wires. I see 2 black wires and 1 red going from coil to what I imagine are the injectors? Side note-why combine the 2 black wires on 1 female spade when there is room on the coil for separate connections? I'm including an annotated photo and a simplified diagram of the distributor & coil wiring. Logically I get that all old VW/Porsche were running but sometimes I wonder! |
rcautox |
Apr 22 2021, 02:21 PM
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#19
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Newbie Group: Members Posts: 17 Joined: 12-October 20 From: Alaska Member No.: 24,758 Region Association: Pacific Northwest |
The hard plastic hose in pic 2 goes to a fitting on the charcoal canister. Same for the fitting on the air filter housing in pic 3. There should be a fitting on the fan housing or engine tin for the third port on the charcoal canister. The kinked red hose goes to the decel valve and shouldn't affect starting or running. That engine also has an EGR valve and was likely a California emissions car. Check the door jam or engine compartment label for the compliance statement. I don't see any compliance statement on the door jam. I'll look around the engine compartment for one. I'd like to steam the engine to clear the dust but nervous about water egress and this stage. |
rcautox |
Apr 22 2021, 02:31 PM
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#20
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Newbie Group: Members Posts: 17 Joined: 12-October 20 From: Alaska Member No.: 24,758 Region Association: Pacific Northwest |
I was wrong about #2, it does happen...often. (IMG:style_emoticons/default/smile.gif) #2 is the line from the gas tank to the EVAP canister, you can tell if you follow the line to the bottom where it exits below the right console. #3 makes sense because #2 is disconnected and the OP says the EVAP canister is in a box of parts. I'm assuming, given the need for an air tight system, I need to reconnect the EVAP & cold start? The former looks easy enough (famous last words) but the latter appears to have suffered heat/fire along lower half of the hose connections!? Attached thumbnail(s) |
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